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Synthesis of raspberry-like polymer/SiO2 hybrid colloidal spheres grafted by block-copolymer poly(MPC-b-MPS) for underwater superoleophobic anti-biofouling coatings

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Abstract

Raspberry-like polymer/inorganic compound hybrid colloidal spheres have attracted tremendous interest owing to their many potential applications, but most of them are concentrated on synthesis methods, controlling structures and morphologies. Herein, we synthesize raspberry-like poly(ethyl methacrylate)/SiO2 colloidal spheres and further graft a hydrophilic diblock copolymer on the SiO2 nanoparticles. The obtained copolymer-grafted hybrid sphere-based coatings are robust and display excellent underwater superoleophobic and anti-biofouling performances as well as self-repairing ability.

Graphical abstract

Coatings with excellent underwater superoleophobic and anti-biofouling performances as well as self-repairing ability have been fabricated through the grafting of hydrophilic block copolymer on the raspberry-like polymer/SiO2 hybrid colloidal spheres.

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Introduction

Polymer/inorganic compound hybrid colloidal spheres are one of the most exciting research fields in the past two decades because they combine the advantages of both the ductility, good processability of polymers and the rigidity, heat resistance of inorganic materials, as well as their stimuli-responsiveness, photoelectric properties, etc., and thus display tremendous potentials in functional coatings, composite materials, biomedical materials, photoelectric materials, etc [1], [2], [3], [4], [5], [6].

Various morphologies such as typical core-shell, raspberrylike, multi-core-shell with different polymeric and inorganic components have been synthesized by our group and others based on heterophase polymerization techniques in (mini)emulsion, suspension and dispersion polymerizations [7], [8], [9], [10], [11], [12], [13], [14], [15], [16]. Nevertheless, a large majority focuses the controlling on structures and morphologies of hybrid colloidal spheres with only several involving properties and applications [17], [18], [19], [20]. Recently, we have successfully synthesized UV-responsive, and pH-/T- dual-responsive raspberry-like hybrid colloidal spheres by Pickering emulsion polymerization using titania and silica nanoparticles as the Pickering agents, in which the former showed self-healing superhydrophobicity and self-cleaning ability when used in waterborne coatings, while the latter displayed sequential release of two payloads in two storerooms selectively and independently triggered by temperature or pH [21], [22]. We also fabricated a self-repairing underwater superoleophobic and anti-biofouling coating through the self-assembly of hydrophilic polymeric chain modified raspberry-like microgel spheres. The obtained surface material not only has excellent underwater superoleophobicity but also owns very good subaqueous anti-biofouling property [23].

Since PMPC comprises well-known anti-biofouling phosphoryl choline groups [24], [25], introduction of MPC will significantly reduce the coating’s protein adsorption when used in aqueous environment [26], [27], [28]. In this study, we synthesize raspberry-like poly(ethyl methacrylate) (PEMA)/SiO2 hybrid colloidal spheres and further graft hydrophilic diblock copolymer poly(2-methacryloyloxyethyl phosphorylcholine-b-3-(trimethoxysilyl)propyl methacrylate) (poly(MPC-b-MPS)) on the SiO2 nanoparticles of hybrid spheres through the reaction of silanol groups of SiO2 and the methoxyl groups of MPS. The obtained coating demonstrates very good underwater superoleophobic and anti-biofouling performances as well as self-repairing ability.

Section snippets

Materials

2-Methacryloyloxyethyl phosphorylcholine (MPC, AR, 96%) was purchased from Nanjing Joy-nature institute of science and technology and used as received. 3-(Trimethoxysilyl)propyl methacrylate (MPS, AR, 97%) was purchased from Aladdin Chemical Reagent Co., Ltd. and passed through a neutral alumina column to eliminate inhibitor prior to use. Ethyl α-bromoisobutyrate (EBiB, AR, 98%), ethyl methacrylate (EMA, AR, 99%), N,N,N′,N″,N″-pentamethyldiethylenetriamine (PMDETA, AR, 99%), 2,2′-bipyridyl

Syntheses and analyses of hybrid colloidal spheres

Six different molecular weights of poly(MPC) (p1, p2, p3, p4, p5 and p6) and their corresponding diblock copolymers poly(MPC-b-MPS) (cp1, cp2, cp3, cp4, cp5 and cp6) were synthesized. As shown in Table 1 and Fig. 1a, for poly(MPC)x-Br, the number-average molecular weight (Mn) measured by GPC increases from 3260, 5660, 7570, 10,320, 15,670 to 26,800 g mol−1 through increasing the (MPC/EBiB) ratios for p1, p2, p3, p4, p5 to p6, with the corresponding polymerization degree of MPC calculated as 11,

Conclusions

In summary, we have demonstrated raspberry-like polymer/SiO2 hybrid colloidal spheres grafted by diblock copolymer poly(2-methacryloyloxyethyl phosphorylcholine-b-3-(trimethoxysilyl)propyl methacrylate) brushes. The polymer cores and the copolymer brushes can ensure the spheres to form dense and robust coating films without using additional binders compared to the previously reported methods. All these grafted hybrid colloidal sphere-based coatings exhibit excellent superoleophobic, quick

Acknowledgment

Financial supports of this research from National Key Research and Development Program of China (2017YFA0204600) and the National Natural Science Foundation of China (51721002, 51673045) are appreciated.

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