Abstract
Superhydrophobic cotton fabrics having lotus leaf-like dual scale surface roughness were prepared via a 2-step ‘green’ process. First, silica particles with different shapes were synthesized using a water-in-alcohol emulsion and polyvinyl pyrrolidone (PVP) of different molecular weights (MWs). Lower MW PVP resulted in a combination of spherical and cone-shaped particles while high MW PVP resulted in needle-shaped particles. These anisotropic particles were covalently bonded to the fabrics to create desired permanent surface roughness. Second, fatty acid was grafted using a novel solvent-free grafting process of fatty acid to lower the surface energy of fabrics. Grafting of fatty acid and silica particles onto the fabric surface was confirmed using ATR-FTIR. The facile 2-step process consisting of obtaining surface roughness through silica particles and low surface energy through grafted fatty acid resulted in superhydrophobic cotton fabrics with water contact angles (WCA) above 150°. Fabrics with dual-shaped particles (spherical and cone-shaped) exhibited a higher WCA of 157° while fabrics with single-shaped (needles) particles showed a slightly lower WCA of 153°. Covalent bonding of both particles and fatty acid resulted in highly durable superhydrophobic characteristics. The ‘green’, fluorine-free process developed in this study can be easily scaled up for other cellulosic materials such as viscose rayon, paper, micro-fibrillated cellulose, etc., to expand their applications in self-cleaning surfaces, water-repellent protective coatings, packaging, polymer composites, electronics and others.
Similar content being viewed by others
References
Afzal S, Daoud WA, Langford SJ (2014) Superhydrophobic and photocatalytic self-cleaning cotton. J Mater Chem A 2:18005–18011
Athauda TJ, Ozer RR (2012) Investigation of the effect of dual-size coatings on the hydrophobicity of cotton surface. Cellulose 19:1031–1040
Bae GY, Min BG, Jeong YG, Lee SC, Jang JH, Koo GH (2009) Superhydrophobicity of cotton fabrics treated with silica nanoparticles and water-repellent agent. J Colloid Interface Sci 337:170–175
Bao L-h, Yun-Jun L (2018) Silicone softener for stain repellent stain release and wrinkle resistance fabric finishing. J Eng Fiber Fabr 13:301–304
Brijitta J, Ramachandran D, Rabel A, Raj NN, Viswanathan K, Prasath SS (2017) Evolution of shape isotropy in silica microparticles induced by the base. Colloid Polym Sci 295:1485–1490
Chen K, Yu G, He F, Zhou Q, Xiao D, Li J, Feng Y (2017) A pH-responsive emulsion stabilized by alginate-grafted anisotropic silica and its application in the controlled release of λ-cyhalothrin. Carbohydr Polym 176:203–213
Chen T et al (2019) Superhydrophobic and flame retardant cotton modified with DOPO and fluorine-silicon-containing crosslinked polymer. Carbohydr Polym 208:14–21
Dankovich TA, Hsieh Y-L (2007) Surface modification of cellulose with plant triglycerides for hydrophobicity. Cellulose 14:469–480
Dashairya L, Barik DD, Saha P (2019) Methyltrichlorosilane functionalized silica nanoparticles-treated superhydrophobic cotton for oil–water separation. J Coat Technol Res 16:1021–1032
David G, Gontard N, Angellier-Coussy H (2019) Mitigating the impact of cellulose particles on the performance of biopolyester-based composites by gas-phase esterification. Polymers 11:200–218
Deng B et al (2010) Laundering durability of superhydrophobic cotton fabric. Adv Mater 22:5473–5477
Duan W, Xie A, Shen Y, Wang X, Wang F, Zhang Y, Li J (2011) Fabrication of superhydrophobic cotton fabrics with UV protection based on CeO2 particles. Ind Eng Chem Res 50:4441–4445
Ebert D, Bhushan B (2012) Wear-resistant rose petal-effect surfaces with superhydrophobicity and high droplet adhesion using hydrophobic and hydrophilic nanoparticles. J Colloid Interface Sci 384:182–188
Feng L, Zhang Y, Xi J, Zhu Y, Wang N, Xia F, Jiang L (2008) Petal effect: a superhydrophobic state with high adhesive force. Langmuir 24:4114–4119
Gashti MP, Alimohammadi F, Shamei A (2012) Preparation of water-repellent cellulose fibers using a polycarboxylic acid/hydrophobic silica nanocomposite coating. Surf Coat Tech 206:3208–3215
Guerrero-Martínez A, Pérez-Juste J, Liz-Marzán LM (2010) Recent progress on silica coating of nanoparticles and related nanomaterials. Adv Mater 22:1182–1195
Hagemans F, van der Wee EB, van Blaaderen A, Imhof A (2016) Synthesis of cone-shaped colloids from rod-like silica colloids with a gradient in the etching rate. Langmuir 32:3970–3976
Hoefnagels H, Wu D, De With G, Ming W (2007) Biomimetic superhydrophobic and highly oleophobic cotton textiles. Langmuir 23:13158–13163
Huang W, Song Y, Xing Y, Dai J (2010) Durable hydrophobic cellulose fabric prepared with polycarboxylic acid catalyzed silica sol. Ind Eng Chem Res 49:9135–9142
Huang W, Xing Y, Yu Y, Shang S, Dai J (2011) Enhanced washing durability of hydrophobic coating on cellulose fabric using polycarboxylic acids. Appl Surf Sci 257:4443–4448
Ji B, Zhao C, Yan K, Sun G (2016) Effects of acid diffusibility and affinity to cellulose on strength loss of polycarboxylic acid crosslinked fabrics. Carbohydr Polym 144:282–288
Jiang C, Liu W, Yang M, Liu C, He S, Xie Y, Wang Z (2018) Facile fabrication of robust fluorine-free self-cleaning cotton textiles with superhydrophobicity, photocatalytic activity, and UV durability. Colloids Surf A 559:235–242
Jonoobi M, Harun J, Mathew AP, Hussein MZB, Oksman K (2010) Preparation of cellulose nanofibers with hydrophobic surface characteristics. Cellulose 17:299–307
Khalil-Abad MS, Yazdanshenas ME (2010) Superhydrophobic antibacterial cotton textiles. J Colloid Interface Sci 351:293–298
Korhonen JT, Kettunen M, Ras RH, Ikkala O (2011) Hydrophobic nanocellulose aerogels as floating, sustainable, reusable, and recyclable oil absorbents. ACS Appl Mater Interfaces 3:1813–1816
Kyrychenko A, Korsun OM, Gubin II, Kovalenko SM, Kalugin ON (2015) Atomistic simulations of coating of silver nanoparticles with poly (vinylpyrrolidone) oligomers: effect of oligomer chain length. J Phys Chem C 119:7888–7899
Li F, Biagioni P, Bollani M, Maccagnan A, Piergiovanni L (2013) Multi-functional coating of cellulose nanocrystals for flexible packaging applications. Cellulose 20:2491–2504
Li X, Zhou L, Wei Y, El-Toni AM, Zhang F, Zhao D (2014) Anisotropic growth-induced synthesis of dual-compartment Janus mesoporous silica nanoparticles for bimodal triggered drugs delivery. J Am Chem Soc 136:15086–15092
Li Y et al (2018) Fabrication of superhydrophobic and superoleophilic polybenzoxazine-based cotton fabric for oil–water separation. Cellulose 25:6691–6704
Lin D, Zeng X, Li H, Lai X, Wu T (2019) One-pot fabrication of superhydrophobic and flame-retardant coatings on cotton fabrics via sol-gel reaction. J Colloid Interface Sci 533:198–206
Longbottom BW, Rochford LA, Beanland R, Bon SA (2015) Mechanistic insight into the synthesis of silica-based “matchstick” colloids. Langmuir 31:9017–9025
Maity J, Kothary P, O’Rear EA, Jacob C (2010) Preparation and comparison of hydrophobic cotton fabric obtained by direct fluorination and admicellar polymerization of fluoromonomers. Ind Eng Chem Res 49:6075–6079
Maruthamuthu M, Sobhana M (1979) Hydrophobic interactions in the binding of polyvinylpyrrolidone. J Polym Sci 17:3159–3167
Menaa B, Mizuno M, Takahashi M, Tokuda Y, Yoko T (2006) Polycarboxylic acids as network modifiers for water durability improvement of inorganic–organic hybrid tin-silico-phosphate low-melting glasses. J Solid State Chem 179:492–499
Molina R, Teixidó JM, Kan C-W, Jovančić P (2017) Hydrophobic coatings on cotton obtained by in situ plasma polymerization of a fluorinated monomer in ethanol solutions. ACS Appl Mater Interfaces 9:5513–5521
Mulyadi A, Zhang Z, Deng Y (2016) Fluorine-free oil absorbents made from cellulose nanofibril aerogels. ACS Appl Mater Interfaces 8:2732–2740
Murphy RP, Hong K, Wagner NJ (2017) Synthetic control of the size, shape, and polydispersity of anisotropic silica colloids. J Colloid Interface Sci 501:45–53
Onur A, Ng A, Garnier G, Batchelor W (2019) The use of cellulose nanofibres to reduce the wet strength polymer quantity for development of cleaner filters. J Clean Prod 215:226–231
Panwar K, Jassal M, Agrawal AK (2015) In situ synthesis of Ag–SiO2 Janus particles with epoxy functionality for textile applications. Particuology 19:107–112
Patil NV, Netravali AN (2019) Direct assembly of silica nanospheres on halloysite nanotubes for “Green” ultrahydrophobic cotton fabrics. Adv Sustain Syst 1900009
Rodionova G, Lenes M, Eriksen Ø, Gregersen Ø (2011) Surface chemical modification of microfibrillated cellulose: improvement of barrier properties for packaging applications. Cellulose 18:127–134
Sai H, Fu R, Xing L, Xiang J, Li Z, Li F, Zhang T (2015) Surface modification of bacterial cellulose aerogels’ web-like skeleton for oil/water separation. ACS Appl Mater Interfaces 7:7373–7381
Samyn P, Schoukens G, Stanssens D, Vonck L, Van den Abbeele H (2013) Hydrophobic waterborne coating for cellulose containing hybrid organic nanoparticle pigments with vegetable oils. Cellulose 20:2625–2646
Sehaqui H, Zimmermann T, Tingaut P (2014) Hydrophobic cellulose nanopaper through a mild esterification procedure. Cellulose 21:367–382
Shang Q, Liu C, Zhou Y (2018) One-pot fabrication of robust hydrophobia and superoleophilic cotton fabrics for effective oil-water separation. J Coat Technol Res 15:65–75
Shimizu M, Saito T, Fukuzumi H, Isogai A (2014) Hydrophobic, ductile, and transparent nanocellulose films with quaternary alkylammonium carboxylates on nanofibril surfaces. Biomacromol 15:4320–4325
Singh AK, Singh JK (2017) Fabrication of durable superhydrophobic coatings on cotton fabrics with photocatalytic activity by fluorine-free chemical modification for dual-functional water purification. New J Chem 41:4618–4628
Song Z, Xiao H, Zhao Y (2014) Hydrophobic-modified nano-cellulose fiber/PLA biodegradable composites for lowering water vapor transmission rate (WVTR) of paper. Carbohydr Polym 111:442–448
Tang K-PM, Kan C-W, Fan J-T, Tso S-L (2017) Effect of softener and wetting agent on improving the flammability, comfort, and mechanical properties of flame-retardant finished cotton fabric. Cellulose 24:2619–2634
Wang J, Lu Y (2016) Facitablele synthesis of asymmetrical flower-like silica. Mater Des 111:206–212
Wang X-D, Shen Z-X, Sang T, Cheng X-B, Li M-F, Chen L-Y, Wang Z-S (2010) Preparation of spherical silica particles by Stöber process with high concentration of tetra-ethyl-orthosilicate. J Colloid Interface Sci 341:23–29
Wang L, Zhang X, Li B, Sun P, Yang J, Xu H, Liu Y (2011) Superhydrophobic and ultraviolet-blocking cotton textiles. ACS Appl Mater Interfaces 3:1277–1281
Wen Q, Guo F, Yang F, Guo Z (2017) Green fabrication of coloured superhydrophobic paper from native cotton cellulose. J Colloid Interface Sci 497:284–289
Xue C-H, Jia S-T, Zhang J, Tian L-Q, Chen H-Z, Wang M (2008) Preparation of superhydrophobic surfaces on cotton textiles. Sci Technol Adv Mater 9:035008
Xue C-H, Jia S-T, Zhang J, Tian L-Q (2009) Superhydrophobic surfaces on cotton textiles by complex coating of silica nanoparticles and hydrophobization. Thin Solid Films 517:4593–4598
Yang H-C, Pi J-K, Liao K-J, Huang H, Wu Q-Y, Huang X-J, Xu Z-K (2014) Silica-decorated polypropylene microfiltration membranes with a mussel-inspired intermediate layer for oil-in-water emulsion separation. ACS Appl Mater Interfaces 6:12566–12572
Yang M, Liu W, Jiang C, He S, Xie Y, Wang Z (2018a) Fabrication of superhydrophobic cotton fabric with fluorinated TiO 2 sol by a green and one-step sol-gel process. Carbohydr Polym 197:75–82
Yang M, Liu W, Jiang C, Liu C, He S, Xie Y, Wang Z (2018b) Facile preparation of robust superhydrophobic cotton textile for self-cleaning and oil-water separation. Ind Eng Chem Res 58:187–194
Yasim-Anuar TAT, Ariffin H, Norrrahim MNF, Hassan MA, Tsukegi T, Nishida H (2019) Sustainable one-pot process for the production of cellulose nanofiber and polyethylene/cellulose nanofiber composites. J Clean Prod 207:590–599
Yi D, Zhang Q, Liu Y, Song J, Tang Y, Caruso F, Wang Y (2016) Synthesis of chemically asymmetric silica nanobottles and their application for cargo loading and as nanoreactors and nanomotors. Angew Chem 55:14733–14737
Yu M, Gu G, Meng W-D, Qing F-L (2007) Superhydrophobic cotton fabric coating based on a complex layer of silica nanoparticles and perfluorooctylated quaternary ammonium silane coupling agent. Appl Surf Sci 253:3669–3673
Zhang J, Liu H, Wang Z, Ming N (2008a) Au-induced polyvinylpyrrolidone aggregates with bound water for the highly shape-selective synthesis of silica nanostructures. Chem Eur J 14:4374–4380
Zhang X, Shi F, Niu J, Jiang Y, Wang Z (2008b) Superhydrophobic surfaces: from structural control to functional application. J Mater Chem 18:621–633
Zhao Y, Tang Y, Wang X, Lin T (2010) Superhydrophobic cotton fabric fabricated by electrostatic assembly of silica nanoparticles and its remarkable buoyancy. Appl Surf Sci 256:6736–6742
Zhao Y, Xu Z, Wang X, Lin T (2012) Photoreactive azido-containing silica nanoparticle/polycation multilayers: durable superhydrophobic coating on cotton fabrics. Langmuir 28:6328–6335
Zhong Y, Netravali AN (2016) ‘Green’surface treatment for water-repellent cotton fabrics. Surf Innov 4:3–13
Zimmermann J, Reifler FA, Fortunato G, Gerhardt LC, Seeger S (2008) A simple, one-step approach to durable and robust superhydrophobic textiles. Adv Funct Mater 18:3662–3669
Zulfiqar U, Hussain SZ, Awais M, Khan MMJ, Hussain I, Husain SW, Subhani T (2016) In-situ synthesis of bi-modal hydrophobic silica nanoparticles for oil-water separation. Colloids Surf A 508:301–308
Acknowledgments
The authors would like to acknowledge the use of Cornell Center for Materials Research (CCMR) shared facilities supported through the NSF MRSEC program (DMR-1719875).
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Electronic supplementary material
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Patil, N.V., Netravali, A.N. Bioinspired process using anisotropic silica particles and fatty acid for superhydrophobic cotton fabrics. Cellulose 27, 545–559 (2020). https://doi.org/10.1007/s10570-019-02811-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10570-019-02811-4