Skip to main content
Log in

Flow as an effective promotor of nucleation in polymer melts: a quantitative evaluation

  • Original Contribution
  • Published:
Rheologica Acta Aims and scope Submit manuscript

Abstract.

An apparatus is presented which enables the application of defined portions of mechanical work to the polymer sample in its state of undercooled melt. For the purpose mainly intermittent shear creep is used. Results are presented for an industrial grade of polypropylene. A three-dimensional picture is presented, in which the resulting numbers of nuclei (per unit volume) are plotted against two responsible parameters: crystallization temperature and mechanical work. With decreasing temperature and with increasing mechanical work the number of nuclei increases by many decades.

At sufficiently high mechanical loads a transition to thread-like precursors ("shishs") has been observed previously. Oriented structures (kind of "shish-kebabs") are formed in this way. The periods of shearing applied have always been extremely short compared with the time until crystallization becomes observable. In this way an accumulation of various processes could be avoided. The description of shear induced crystallization, as previously given, is modified in the light of the present results.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.

Similar content being viewed by others

References

  • Avrami M (1940) Kinetics of phase chain II, transformation – time relations for random distribution of nuclei. J Chem Phys 8:212–224

    Article  CAS  Google Scholar 

  • Doufas AK, Dairanieh IS, McHugh AJA (1999) Continuum model for flow induced crystallization of polymer melts. J Rheol 43:85–103

    Article  CAS  Google Scholar 

  • Eder G, Janeschitz-Kriegl H (1997) Structure development during processing. 5. Crystallization. Materials and Technology Series, Verlag Chemie-Wiley, Weinheim 18:269–342

  • Eder G, Janeschitz-Kriegl H, Krobath G (1989) Shear induced crystallization, a relaxation phenomenon in polymer melts. Prog Colloid Polym Sci 80:1–7

    Article  CAS  Google Scholar 

  • Eder G, Janeschitz-Kriegl H, Liedauer S (1990) Crystallization processes in quiescent and moving polymer melts under heat transfer conditions. Prog Polym Sci 15:629–714

    Article  CAS  Google Scholar 

  • Gahleitner M, Wolfschwenger J, Bachner C, Bernreiter K, Neißl W (1996) Crystallinity and mechanical properties of PP-homopolymers as influenced by molecular structure and nucleation. J Appl Polym Sci 61:649–657

    Article  CAS  Google Scholar 

  • Gahleitner M, Bachner C, Ratajski E, Rohaczek G, Neißl W (1999) Effects of the catalyst system on the crystallization of polypropylene. J Appl Polym Sci 73:2507–2515

    Article  CAS  Google Scholar 

  • Gandica A, Magill JH (1972) A universal relationship for the crystallization kinetics of polymeric materials. Polymer 13:595–596

    Article  CAS  Google Scholar 

  • Haas TW, Maxwell B (1969) Effects of shear stress on the crystallization of linear polyethylene and polybutene – 1. Polym Eng Sci 9:225–241

    Article  CAS  Google Scholar 

  • Janeschitz-Kriegl H (1983) Polymer melt rheology and flow birefringence. Springer, Berlin Heidelberg New York, pp 127–139

  • Janeschitz-Kriegl H, Ratajski E, Wippel H (1999) The physics of athermal nuclei in polymer crystallization. Colloid Polym Sci 277:217–226

    Article  CAS  Google Scholar 

  • Janeschitz-Kriegl H, Wippel H, Lin Jiangping, Lipp M (2001) On the kinetics of polymer crystallization in opposite-nozzle flow. Rheol Acta 40:248–255

  • Jerschow P, Janeschitz-Kriegl H (1996) On the development of oblong particles as precursors for the polymer crystallization from shear flow: origin of the so-called fine grained layers. Rheol Acta 35:127–133

    Article  CAS  Google Scholar 

  • Jerschow P, Janeschitz-Kriegl H (1997) The role of long molecules and nucleation agents in shear induced crystallization of isotactic polypropylene. Int Polym Process 12:72–77

    Article  CAS  Google Scholar 

  • Keller A, Kolnaar HWH (1997) Structure development during processing. 4. Flow induced orientation and structure formation. Materials and Technology Series. Verlag Chemie – Wiley, Weinheim 18:189–268

    CAS  Google Scholar 

  • Keller A, Machin MJ (1967) Oriented crystallization in polymers. J Macromol Sci Phys B1:41–91

    Article  Google Scholar 

  • Koran F, Dealy JM (1999) A high pressure sliding plate rheometer for polymer melts. J Rheol 43:1279–1306

    Article  CAS  Google Scholar 

  • Kumuraswamy G, Issian Ani M, Kornfield JA (1999) Shear-enhanced crystallization in isotactic polypropylene. 1. Correspondence between in situ-rheo-optics and ex situ structure determination. Macromolecules 32:7537–7547

    Article  Google Scholar 

  • Kumaraswamy G, Verma RK, Issian AM, Wang P, Kornfield JA, Yeh F, Hsiao BS, Olley RH (2000) Shear-enhanced crystallization in isotactic polypropylene. 2. Analysis of the formation of oriented "skin". Polymer 41:8931–8940

    Article  CAS  Google Scholar 

  • Lagasse RR, Maxwell B (1976) An experimental study of the kinetics of polymer crystallization during shear flow. Polym Eng Sci 16:189–199

    Article  CAS  Google Scholar 

  • Laun HM (1982) Elastic properties of polyethylene melts at high shear rates with respect to extrusion. Rheol Acta 21:464–469

    Article  Google Scholar 

  • Lederer K, Mingozzi I (1997) Molecular characterization of commercial polypropylene with narrow and broad distribution of molar mass. Pure Appl Chem 69:993–1006

    Article  CAS  Google Scholar 

  • Liedauer S, Eder G, Janeschitz-Kriegl H, Jerschow P, Geymayer W, Ingolic E (1993) On the kinetics of shear induced crystallization in polypropylene. Intern Polym Process 8:236–244

    Article  CAS  Google Scholar 

  • Liedauer S, Eder G, Janeschitz-Kriegl H (1995) On the limitations of shear induced crystallization in polypropylene melts. Intern Polym Process 10:243–250

    Article  CAS  Google Scholar 

  • Marand H, Xu J, Srinivas S (1998) Determination of the equilibrium melting temperature of polymer crystals: linear and nonlinear Hoffman-Weekes extrapolations. Macromolecules 31:8219–8229

    Article  CAS  Google Scholar 

  • Monasse B (1995) Nucleation and anisotropic crystalline growth of polyethylene under shear. J Mater Sci 5002–5012

  • Ratajski E, Janeschitz-Kriegl H (1996) How to determine high growth speeds in polymer crystallization. Colloid Polym Sci 274:938–951

    Article  CAS  Google Scholar 

  • Stadlbauer M, Eder G, Janeschitz-Kriegl H (2001) Crystallization kinetics of two aliphatic polyketones. Polymer 42:3809–3816

    Article  CAS  Google Scholar 

  • Tribout C, Monasse B, Haudin JM (1996) Experimental study of shear-induced crystallization of an impact polypropylene copolymer. Colloid Polym Sci 274:197–208

    Article  CAS  Google Scholar 

  • Van Krevelen (1990) Properties of polymers, 3rd edn. Elsevier Science Publisher, Amsterdam, pp 588–603

  • Wales JLS, den Otter JL (1970) Relations between steady flow and oscillatory shear measurements. Rheol Acta 9:115–119

    Article  Google Scholar 

  • Wereta A, Gogos CG (1971) Crystallization studies on deformed polybutene. 1. Melts. Polym Eng Sci 11:19–27

    Article  Google Scholar 

  • Wolkowicz MD (1978) Nucleation and crystal growth in sheared poly(1-butene) melts. J Polym Sci Polym Symp 365–382

  • Zuidema H, Peters GWM, Meijer HEH (2001) Development and validation of a recoverable strain based model for flow-induced crystallization of polymers. Macromol Theory Simulation 10(5):447–460

    Article  CAS  Google Scholar 

Download references

Acknowledgements.

The authors are very much indebted to Mr. Manfred Lipp for his continuous assistance as an instrument maker. Mrs. J. Braun kindly permitted us to use the picture catalogue she had prepared for the evaluation of large numbers of nuclei. The third author acknowledges support by the Austrian Fonds zur Förderung der wissenschaftlichen Forschung under contract nb. P 13123 Tec. The authors are indebted to Prof. G. Eder for valuable discussions.

Last but not least the authors feel that they should mention that the presented experimental results are largely a by-product of classified work, as carried out by the second author for Borealis AG. Linz (Dept. RAPP, Project Nb. 802155 of the Austrian Forschungs-Förderungsfonds für die gewerbliche Wirtschaft). The results obtained on PP KS 10, which has already been investigated in the course of a National Working Party during the years 1984 and 1989 – see Lederer and Mingozzi (1997) – were used in the context of the said project only for purposes of comparison. The benevolent consent by Dr. W. Neißl and Dr. M. Gahleitner for the publication of these results is highly appreciated.

Author information

Authors and Affiliations

Authors

Additional information

Dedicated to Prof. D. Heikens, Eindhoven.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Janeschitz-Kriegl, H., Ratajski, E. & Stadlbauer, M. Flow as an effective promotor of nucleation in polymer melts: a quantitative evaluation. Rheol Acta 42, 355–364 (2003). https://doi.org/10.1007/s00397-002-0247-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00397-002-0247-x

Keywords.

Navigation